Every machine, camera and sensor on one live 3D screen — with AI that flags failures and safety risks 7–14 days before they happen.
A typical plant runs 10–30 disconnected systems — SCADA, DCS, ERP, MES, spreadsheets. None of them talk to each other, and nobody sees the whole picture.
Operators juggle dozens of screens and paper logs. There is no single source of truth, so problems hide between systems until they become shutdowns.
One unplanned shutdown costs $0.5M–$5M. With no early-warning AI, equipment failures hit without warning — at the worst possible time.
Most safety incidents show warning signs in the data first. Without anything watching in real time, those signals are missed — and people get hurt.
Three layers working as one — installed on top of the machines you already own. Built for every plant: steel, cement, power stations, refineries, chemicals — anywhere machines run.
We scan your plant once and build a living 3D map. Click any machine or zone to open its live camera feed, real-time data and AI health score — from any device, anywhere.
Connects every existing machine — gate to finished product — over OPC-UA, Modbus, MQTT and 40+ industrial protocols. No rip-and-replace. No production stop.
Predicts equipment failures and safety hazards 7–14 days early, cuts energy use 8–15%, and removes ~80% of false alarms so your team acts only on what's real.
Today: see everything. Roadmap: control everything.
We capture your plant in 3D — no construction, no downtime, one walkthrough.
Existing PLCs, sensors and cameras plug into the OMNVEX layer over standard protocols.
AI models baseline your plant's normal behaviour from live sensor streams.
Early warnings, safety flags and energy insights appear directly on the twin.
cost of a single unplanned shutdown — OMNVEX exists to prevent it
of early warning before equipment failure, instead of reacting after breakdown
energy cost reduction via AI optimization, proven in smart-factory deployments
fewer false alarms — operators focus only on real issues
OMNVEX pays for itself the first time it prevents a single shutdown. Industry studies show digital twins cut unplanned downtime 30–50% and operating costs 20–30% — China's top steel groups already earn ¥100M+/yr from this technology. The mid-market deserves the same.
Legacy SCADA replacements run into millions. OMNVEX delivers more for a fraction of that — with payback typically under 18 months.
Pilot programs available for early partners. Large refineries, PSUs and government plants: custom enterprise deployments from $100K+/yr — talk to us.
Siemens, ABB and Honeywell build for the top 1% of plants. Point tools watch one machine at a time. OMNVEX is the unified, retrofit layer for everyone else.
| OMNVEX | Siemens / ABB | Point tools | Legacy SCADA | |
|---|---|---|---|---|
| Live 3D digital twin | ✓ | Partial | ✗ | ✗ |
| AI failure & safety prediction | ✓ | Partial | Single-asset | ✗ |
| Retrofit — no rip-and-replace | ✓ | ✗ | ✓ | Partial |
| Whole-plant coverage | ✓ | ✓ | ✗ | Partial |
| Priced for the mid-market | ✓ | ✗ | ✓ | Varies |
| Offline-first — data never leaves the plant | ✓ | ✗ | Partial | Partial |
Lived the problem. Worked as an ML engineer on the floor of Jindal Stainless — one of India's largest steel plants — embedded with live production systems every day.
Built the core technology already. Shipped anomaly detection (LSTM + Isolation Forest) and computer vision (YOLO/OpenCV) on live plant sensor data — the same AI at OMNVEX's core.
Ships solo. Built a real-time multi-asset ML platform end-to-end alone. The first version of OMNVEX is being built the same way — fast and lean.
Knows the buyer. Direct relationships with plant operations leadership — the people who feel this problem and sign pilot deals.
To build the MVP, sign the first paying pilot plants, and prove the ROI case in a $227B market growing to $474B by 2035.
A 20-minute call is enough to show you what OMNVEX can do for your plant — or your portfolio.